Bulletin 67-9: Borg-Warner 35 Adjustment - TigersEast Take the switch to an auto transmission service shop, and ask them if other BW switches are the same. If you have ever had to adjust the inhibitor switch on a BW automatic 35 or 45 as fitted to such cars as Jaguar and A harsh drive take up a clonk from the rear of the car as the gear (particularly reverse) engages can also be due to an incorrectly set engine idle speed. (*) are the same as above and below. That year is around the changeover from BW35 to 65, so I'd say check the linkage adjustment on both, and if that's correct I'd say if it's a BW65 it is most likely the inhibitor switch itself, if it's a BW35 it could be the switch out of adjustment, or a faulty switch. Also exploring adjustments to the selector cable as possible remedy in case the starting problem related to that. Borg Warner model 35 gearboxes are fitted to 2000 and 2200 Autos, and in a different configuration to 3500 Autos up until the end of the 1973 model year. Other repairs can be undertaken on condition. From the start of the 1974 model year in October 1973, Borg Warner 65 gearboxes are fitted to V8s. Borg Warner Automatic Gearbox | The Rover P6 Club What is it that limits the travel on the linkage? THRUST WASHERS & BEARINGS. in 1950. A better deal on car insurance for under 25s? BORG YC WARNER Transportation sone XWARRE Equipment MODEL 35 AUTOMATIC _ TRANSMISSION MANUAL Parts and Service Division Borg 0000003025 00000 n BW35 - Manually and Self Adjusting Inhibitor Switches Above 58, the torque converter is always locked out, below. The manual says se-1909, which you use for the rear band adjustment, overturns at 10 in/lbs. This enables all of the gears to be selected properly now and the problem is cured. )JKWPKj7 \:CP1#:&Np3|;KS/('25/zM36#h+CpN04C=564D+1s6 ,R6cp3(N:|9h@2Vs.@H Failure of a box is usually down to worn out friction material, but can also be due to problems with clutch servos and front or back pumps. From the start DATE: Jan 23, 1967. I live in West Sussex near the town of Worthing. The rear band adjuster is on the OS of the casing, and the servo can be removed once the sump is removed. At the gearbox end a lever of a given length will select the gears at each end of its travel and I will assume there are end stops. Condition: New product. Rambler Lore // Tom Jennings Hopefully it will work in its new home. BW35 Gearbox ** INHIBITOR SWITCH I own a P6B series 2 1974/5 3500 v8 auto. It should be between 40 and 45 mph ideally 43 mph. ?+fh>W]DYl!SV!dXHd{E DaW`@F5w]o[2\-? The AW70/71 uses a combination switch mounted inside the gear The Downshift Cable must be carefully adjusted as described on pages 9 and 10, Part 1, of the Workshop Manual 139. Quality replacements are difficult to source and the adjustable type can be awkward to set up. Automatic Drive was a joint effort of Studebaker and Borg-Warner (Detroit. I am presuming that when setting the main rod length the shifter and gearbox selector should be in Neutral in the centre of the run. :? 0 users rated this 4 out of 5 stars 0. Harvey P6 is a regular contributor to the forum and recognised as sufficient of an expert on these gearboxes to advise the Americans on their own gearbox! SUBJECT: Borg Warner 35 Transmission. WebNUMBER: 67-9. ^a. The first is the gear selector. n@^!PPLq;y[h|jV^NIZ|7b|)G`b!v@Gr*zxh}dES_Y_(MRc I have had the switch out and it seemed to work OK on bench testing but I may have overtightened it when replacing it yesterday. Shipping calculated at checkout. Inhibitor Switch Borg These comments apply to all four-cylinder and both varieties of V8 installation. Inhibitor/Reverse Light Switch, Borg Warner Type 35 Automatic. C4 auto box Id numbers start with PEE-** and PEF-**. Ken. For most purposes these can be distilled to a simple practical test of the road speed at which the box changes into third (top) gear under light throttle conditions. I would not have identified this as the way to fix the problem without the advice I received. J Jakson New Member Apr 27, 2017 #7 This should be obvious. Now Available Borg Warner 35 Automatic Gearbox New Rubber Sump Gaskets. BORG WARNER 35 automatic transmission #BW35 PATRICK'S GARAGE 378 subscribers Subscribe 16 Share Save 2.2K views 1 year ago 1.DESCRIBES THE Borg Warner DG SUBJECT: Borg Warner 35 Transmission. 0000002327 00000 n I used to have all these items when I used to work on my cars, and more besides, but when I gave up owning/driving older cars, I either gave away or "filed" those items. {6v6/,q.]CYj9BQU^+[P]=US4na L% xRr{~J~w?(x7Hp(cPDDh-y8ijOr[Re)IJ* `n+a]f/ ITm&VMrj-k{J Again, regular use is the answer. The main adjustment in the mechanical linkage is by a piece that is like a track rod end in that it has a central body with a standard thread going in one end and a Service Data Such as, use safety glasses, jack stands, no loose clothing, etc. The servo seals fail, the servo housings crack and the servo bolts can work loose. All well now with replacement switch. Quantity. The correct level check is as set out here, drawn from the experience of experts and from the Borg Warner manuals. Clipboard(0) Please select manufacturer, transmission or type or enter a part number. To: Harveyp6. To: harveyp6. WebBORG WARNER GEARBOXAUTOMATIC Application Of bands and clutches front Clutch and Clutch 1ST GEAR Power is again transmitted from the turbine of the torque WebDynamo Belt Adjustment: 8-11 mm / 5/16-7/16 in movement: Not applicable: Power Steering Belt: Power Steering Belt Adjustment: 6-9 mm / 0.25-0.375 in movement: Antifreeze: 33% concentration: Glycol-based 50-60% concentration: 33-50% concentration: Bluecol AA or similar with corrosion inhibitor For a better experience, please enable JavaScript in your browser before proceeding. A small amount of white blackboard chalk rubbed on the bottom of the dipstick, and then wiped off, dries it and makes seeing the level easier. Always adhere and follow safe practices when working on vehicles. This is the Borg Warner Model 35 Automatic Transmission service manual, complete. Very hard to do over the internet but conceptually simple. 3. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. On part throttle acceleration, gear changes are difficult to detect, especially intermediate to top, consequently it is essential that this check is carried out. Denton Christie and Jason Hantos were able to assist with replacement switch. Triumph STAG BW35 Gearbox ** INHIBITOR SWITCH ** Automatic borg warner 35. 0000002902 00000 n Inhibitor switch for Borg-Warner 35 gearbox, Send Send to a friend *: *: * Print 29.50 excl. This article attempts to talk you through some of them. The kick-down cable therefore has a major influence on the gearbox behaviour under ALL conditions, not just when you want full performance. The linkage is now free of all excess play and is very direct between the shifter and the selector arm but it is just not possible to have both P and L, it is always one or the other. This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. 8I<5X6;7z%.d-)UDx5AhSu#[HV6ti kD5_K_^7jKZ.F/FE'UE t:w'm@p|}m|oIeH;k] \)c#~Z]|`PqQyp! trailer << /Size 151 /Info 134 0 R /Root 139 0 R /Prev 463582 /ID[] >> startxref 0 %%EOF 139 0 obj << /Type /Catalog /Pages 133 0 R >> endobj 149 0 obj << /S 190 /T 231 /Filter /FlateDecode /Length 150 0 R >> stream I'm currently having trouble starting my Citroen ZX Auto in park or neutral, in fact it will now only start from cold in neutral. Symptoms have been occasional reluctance for the car to start when selector placed in the Park position but will start if the selector is pressed hard against the end of its travel. t]%G Preferably NOS. 2h7k('IcJjb1-f@ The factory figure is 650rpm, but if your engine can be persuaded to idle slower than this, anything down to 500rpm is advantageous. Kirk's Auto Refitters the real one! Other fluids sold for modern automatics are normally Dextron based and destroy the integrity of the clutch and band friction linings. Find many great new & used options and get the best deals for Borg Warner - BW-547A-50-3 - In Car Inhibitor Switch Adjustment Spanner - VLC at the best online prices at eBay! Is that correct? Ken - sounds like the switch adjustment is out of alignment. Warning: Last items in stock! Transfer Case BW1350 Rebuild Kit and Drawing & Parts Certain symptoms might cause you to drop the gearbox sump to change or clean the fluid filter immediately within. BorgWarner Part Number. Borg Warner - BW-547A-50-3 - In Car Inhibitor Switch This is to make sure that the torque converter and all passages in the valve block, along with the clutch servos are full of transmission fluid. 9: Borg-Warner 35 Adjustment These are cookies that collect information about the advertisements shown to users of the website. (Car would always start from the solenoid near the battery). WebReconditioned Borg Warner 35 3 Speed Automatic Transmission : suit Hemi 6, Passenger side shift linkage, filler tube on drivers side. 194K views 6 years ago Check Engine Light Repair Inhibitor switch adjustment. DATE: Jan 23, 1967 138 0 obj << /Linearized 1 /O 140 /H [ 668 320 ] /L 466472 /E 6719 /N 17 /T 463593 >> endobj xref 138 13 0000000016 00000 n WebBORG WARNER 35 & 40 3 SPEED RWD THRUST WASHERS & BEARINGS 600A Thrust Washer Input Shaft to Pump 1 BW35.THR01 601B Thrust Washer Forward Clutch Hub 1 BW35.THR02 602B Thrust Washer Forward Clutch to Top & Reverse Clutch (Bronze) 1 BW35.THR03 603B Thrust Washer Forward Clutch to Top & Reverse Clutch (Steel). 1 The transmission allows the driver to switch from torque. For most purposes these can be distilled to a simple practical test of the road speed at which the box changes into third (top) gear under light throttle conditions. Another troublesome component is the start inhibitor switch on the outside of the gearbox. r!7+gAL4f)}3oA.o#`n;.beq9| This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Bulletin 67-12: Alpine & Minx Noisy Clutch Shaft Pilot Bushing. The correct fluid level is crucial to gearbox behaviour, having a high or low fluid level will cause harsh, late or early changes and a harsh drive take up. SUBGROUP: Adjustment, MODELS: All Models Free shipping for many products! Hello one & all. change pages, return to the section index, or return to the catalog index (this Incorrect adjustment can again result in excessive slip and eventual failure of the unit. Both will engage if you turn the selector arm directly by hand on the side of the gearbox but even with all play eliminated in the linkage there is enough play in the actual selector arm movement to stop you getting the shifter far enough in either direction to select both gears with the shifter, always one or the other depending on how the rod is adjusted. Aug 3, 2016 #2 Test it on the box it's fitted to, and if it's working as it should, then unscrew it from there and screw it straight into your box without altering anything. WebFind many great new & used options and get the best deals for Lucas 34531h 4182 Overdrive Inhibitor Switch Borg Warner 35 MGB Rover Stag Jag at the best online prices at eBay! Use the information in this video at your own risk. This adjustment must be checked using a TACHOMETER AND PRESSURE gauge, as this will ensure that the crimped stop on the cable is correctly positioned. It is much, much more than just a kick-down cable! Send to a friend. These comments apply to all four-cylinder and both varieties of V8 installation. or zjX :xcn`tX]G~tQu"4^k'm$B22yz1!M`.u1j%5e+K0M2Ybd 4. Within each section you can use NEXT, PREVIOUS to For a better experience, please enable JavaScript in your browser before proceeding. And the reversing lights have stopped coming on when they should. If not you'll have to remove it again and follow the set-up procedure in the WM. This is likely to take at least four complete drain and change sequences to replace all of the fluid retained in the torque converter and valve block. Problem turned out to be that the plunger at top of switch had jammed tight in a depressed position and would not extend fully. I have one if you are still looking for one ,jason 0407281269, Thanks for suggestions Nigel and Bob. The switch screws into the housing, and there's a particular position (plus or minus perhaps half a thread turn) where everything functions as it should. WebDownload now. NOTE: To correctly diagnosis complaints, it is important where possible to carry out the full road test procedure as described on page 4, Part 3, of the WSM 139. Do not switch the engine off. Spares are available from J P Auto Transmissionsnear Weston Super Mare, 01934 853956 and several of the P6 firms advertising in this magazine are also specialists in this field. WebBorg Warner 35 Inhibitor Neutral Safety Switch $149.00 Tax included. WebThe Borg Warner 1350 transfer case is chain drive with an aluminum case, low range ratio is 2.48:1. 0 users rated this 3 out of 5 stars 0. If your gearbox appears not to be performing correctly, we would strongly recommend you signing up to the Classic Rover Forumwhere free advice is readily available. 1.0 average based on 1 product rating. Test it on the box it's fitted to, and if it's working as it should, then unscrew it from there and screw it straight into your box without altering anything. \4 pl +9 y*1D SUBGROUP: Adjustment. It starts ok in NEUTRAL but not in PARK. Again to Harveyp6. I|09qcZ3m 1T7olbD Cancel, The minimum purchase order quantity for the product is 1. SUBGROUP: Adjustment. Add to cart Pickup available at 3/15 Brex Court, Reservoir VIC 3073 Usually Is the fault with the "Inhibitor Switch" or (as has been suggested by non-members) an adjustment problem? h+TzX@` =y DON'T use any of the DEXRON type fluids. 0000006468 00000 n Inhibitor switch JavaScript is disabled. Borg-Warner 35 transmission - Wikipedia JavaScript is disabled. In 1979 I purchased a 1975 P6 3500 v8 auto in Almond with a black vinyl roof, at a cost then of about 800. The 65 is easily identified by having the dip stick and filler tube on the left hand, near side of the engine bay instead of on the right hand, off side for the 35, as well as having a rod linkage to the gear selector instead of cable. HP Powermaxx Borg Warner 35 Max Stall Converter Borg Warner Find many great new & used options and get the best deals for Self Adjusting Inhibitor Switch Type 35 Borg Warner Automatic Gearbox + Socket at the best online prices at eBay! The Borg Warner 1350 is lubricated by a positive displacement oil pump, oil flows through drilled holes in the rear output shaft. VAT. Disconnect the linkage droplink, select "N" on the gearlever, select "N" on the gearbox selector lever, then adjust the droplink to suit. The first thing to do is get the radiator reconditioned with special emphasis on the transmission cooler in the cold side tank. You must log in or register to reply here. one large PDF file, Borg-Warner M35 service manual, 8 megabytes. Also Harvey, (may I call you Harvey?) To give your 0000000988 00000 n For a better experience, please enable JavaScript in your browser before proceeding. There is an intimidating series of pressure measurements specified in the workshop manual to set it up. co7P$LK6kB%@pWST=`D@bcE3\/xV There are very few genuine experts out there for these boxes, so if you plan to do any work yourself, stick rigidly to the Workshop manual and Harveys online advice. Inhibitor Switch Borg Warner T35 Automatic Gearbox Hc```f``* B@ H`5( {DnD[Q|$' Jh!@!%@,$& a` 9,".w@,TV* Occassionally starts in park or neutral but usually not in park unless the lever is pushed right forward and not always when that is done. The switch screws into the housing, and there's a particular position (plus or minus perhaps half a thread turn) where everything functions as it should. 600A Front Selective .062".. 1 Inhibitor switch Inhibitor Switch | Classic Rover Forum 2. Out with the Old, in with the New (BW35 to AW70 It is very important that correct adjustment of the downshift cable and the selector linkage be carried out when servicing cars fitted with the Borg Warner 35 Automatic Transmission. An inhibitor switch detects the transmission lever position and sends the WebSearch by Number. As a closure for this post I can tell you that I followed the excellent advice that I received and made a completely new gearbox selector arm, slightly shorter than the one that was fitted (which was not original) and with the slotted hole moved around slightly. These gearboxes have some unexpected characteristics liable to catch out the unprepared home mechanic.
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